Focus on Quality has been a common thread in all manufacturing activities at Jaya Hind Industries’ rather it is an integral part of Jaya Hind Industries overall strategy. It is aptly reflected in Jaya Hind Industries’ choice of manufacturing equipment, which is best-in-class, not only in India but all over the world. In line with its quality philosophy, Jaya Hind Industries has chosen “best-in-class” quality control equipment sourced from all over the globe.
Right from incoming metal to the finished products, Jaya Hind Industries has built “quality gates” at every stage of manufacturing to ensure defect free product supply to its customers. Apart from building a “Fire Wall”, Jaya Hind Industries has designed its manufacturing processes to make them mistake-proof by installing “Poka Yokes”, and has implemented principles of “lean manufacturing” by eliminating wastages. It has installed best-in-class manufacturing equipment which has built-in process control features like real time controls on casting machines etc.
Advanced manufacturing systems like APQP, Control Plans,PPAP are implemented before the mass production starts. Techniques like Six Sigma, Statistical Process Control (SPC), Quality Circles are practiced to achieve the tough quality objectives expected in auto-component industry.
Jaya Hind Industries has established a central metallurgy laboratory to validate the chemical composition of incoming metal, mechanical properties of the castings like hardness, tensile strength, yield strength etc. This Laboratory is also capable of conducting the Millipore test on machined parts for cleanliness measurement.
Jaya Hind Industries has acquired the latest X-ray machines from G.E. and Yxlon and the entire process setting is done after validating the X-ray images of castings. Blow holes, porosity and other casting defects are minimized during the trial phase itself to ensure mass production which has acceptable level of casting defects.
For measurement of dimensional integrity of the part with respect to customer drawing, Jaya Hind Industries has established a Standards Room with state-of-the-art measurement and calibration equipment. The Standards room has been set up with most modern equipment like Carl Zeiss CMM, Trimos Calibration equipment, Contourecord etc., which ensure process control at every stage of machining.
With evolution of each step of Euro Norms, tolerances on components are becoming tighter and needs compatible equipment to measure them. Jaya Hind Industries has installed world’s best co-ordinate measuring machines in its manufacturing plant at Urse (Carl Zeiss), which ensures that machining set ups are validated through sampling with minimal possible least count.
Jaya Hind Industries has the most modern auto inspection equipment available in the world in the field of auto-gauging. This essentially becomes necessary when hundreds of dimensions are defined as critical characteristics and CMM method cannot offer this much capacity. Jaya Hind Industries has installed such equipment sourced from Marposs-Italy and Accurate.
Critical parts and components that power contemporary automobiles are highly sensitive and require manufacturing facilities that maintain a very low concentration of airborne particulates. Jaya Hind Industries has installed and established clean room as per ISO Class 7 to cater critical parts cleanliness testing. The facility consists of an air shower room, clean corridor area, pressurized spray cleaning and filtration system, image analyser for Granulometry test and precision weighing balance for Granulometry test.
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